conveyor parts that most commonly need replacing

As we’ve mentioned, all conveyor parts eventually need replacing, even with maintenance. Specific conveyor belt components can be more susceptible to wear and tear, and we’ve listed some examples of the most commonly replaced conveyor parts below.

The belts are one of the most significant conveyor components, and they commonly suffer from damage or splits. If the issue isn’t severe, the belt can be trimmed, and a replacement can be requested. The replacement belt will be installed when the conveyor system stops functioning or splits. If significant damage causes health and safety problems or prevents the belt from operating, a replacement will be fitted as soon as possible, usually within 4-6 hours.

Conveyor systems have several sensors for features like belt alignment, speed and motion detection, and safety triggers, to name a few. These conveyor sensors ensure the system operates as intended while maintaining health and safety. Therefore, a problematic conveyor belt sensor can have a significant impact on your operations.

The bearing is a product that presses into the end of a conveyor belt roller. The conveyor bearings are crucial for helping roller conveyors rotate smoothly during their operations. Conveyor bearings are designed to carry heavy loads and, therefore, become unusable when they deteriorate too much.

Conveyor chains are crucial components, especially for systems like roller conveyors and plastic conveyor belts. Whether your system uses a metal chain, a plastic chain or another type of material, the chains link other parts of the system and ensures precise and smooth movement. If your conveyor chain breaks, it can lead to disruption to your business. Examples of common conveyor chain failures include overloading the conveyor, normal wear and tear, and accidents. Like other conveyor parts, you should inspect it regularly with chain conveyor maintenance and replace it when there are signifiant signs of deterioration. You should always follow weight limits and ensure the conveyor system does not attempt to move a load that is too heavy.

Conveyor sprockets are the mechanisms that transfer power from the source to the conveyor belt or chain. Your conveyor system may use one of several types of sprockets, from plain bore sprockets to idler sprockets, weld-on sprockets, and more. Your system's sprocket will depend on the design, type of chain or belt, load capacity, and operating conditions. A sprocket is usually a toothed wheel or gear that connects with the belt or chain to power the system's motion. Sprockets are often made with steel or cast iron to ensure the components can withstand demanding operations. As with other conveyor parts, sprockets can suffer from excessive wear from frequent usage, causing problems like improper engagement and slipping. Additional scenarios that may require a sprocket replacement include damage, misalignment and changes in requirements to the conveyor system.

Another essential part of a conveyor system is the motor. Conveyor motors are the components that power the system and are responsible for driving the movement of the surface, such as the belt or rollers, ensuring that the materials move towards their final destination. Choosing the suitable motor that can carry your desired weight at the speed you need is essential. Factors to consider include length, weight capacity, speed requirements, environmental conditions, and the power source. You can use many types of motors, including AC motors, DC motors, servo motors, gear motors, and stepper motors.

An AC motor runs on alternating current and is a simple and cost-effective solution if you require constant speed and a fixed direction. DC motors run on direct currents and are best suited if you need continuous control over the conveyor's speed and direction. A servo motor offers high precision and control, making it ideal for accurate positioning and speed control. Gear motors use a gearbox to provide necessary torque and help reduce speed to increase efficiency and performance. A stepper motor moves in discreet steps, making it ideal for precise positioning and control applications.

As with all conveyor parts, you need to select the right motor for your purposes. Motors are critical functions; when they break, your system will be out of action. Maintaining your motors regularly and replacing them when necessary will ensure your conveyor system runs efficiently and reliably.

There are, of course, several other conveyor parts that make up a complete system. Whether they commonly need replacing or not, any part will likely deteriorate and require replacing at some point. Replacing components with spare conveyor parts is far quicker and cheaper than replacing your entire system. Some other replacement parts you may need include conveyor fasteners, conveyor clips and the conveyor drive unit.

Contact us today to learn more about the different types of conveyor parts and to secure your spare parts when you need them.

We can offer UK and international customers several replacement parts and spare conveyor components for their systems. Our parts are high-quality, original parts that will fit your conveyor system. Buying original parts is a safe option as you can be sure they are compatible, have been rigorously tested, and won’t invalidate your warranties.

It’s simple to order your replacement conveyor spare parts from Joloda Conveyor Services. Speak to our team about the spares you need and we'll follow up with a bespoke quote. If you want to proceed, we’ll process your order for delivery as soon as possible. We work with several couriers to get the parts to you quickly in any location.

We know it's essential for clients to get back up and running as soon as possible following a breakdown, which is why all our engineers carry spare parts in their vehicles. When attending your site, we will identify the problem and replace the necessary components there and then, preventing delays and further disruption to your business.

Whether you are looking to buy replacement conveyor parts or need urgent breakdown assistance, Let's Chat about your requirements.